jfheath
John Heath

Very useful for learning what goes where and why.
Link related to Fairing Removal
The attached pdf was updated 20 Nov 2020
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I didn't look at the PDF as I have done this more times than I can count, but I would strongly suggest putting all fasteners in a baggie and keeping it with the part removed. I still do it and it does help.
I didn't look at the PDF as I have done this more times than I can count, but I would strongly suggest putting all fasteners in a baggie and keeping it with the part removed. I still do it and it does help.
I used to take several baggies. The one for the lower middle cowl for instance would have a note saying 'lower middle cowl' with any notes to myself and contain just the four fasteners securing it. Each significant fairing piece would have it's own bag.I try to keep the pins and bolts with the parts too, minus the baggie. Good idea though....
Can we buy a plastic pin kit? Or do we need to buy the individual pins every time?
I didn't look at the PDF as I have done this more times than I can count, but I would strongly suggest putting all fasteners in a baggie and keeping it with the part removed. I still do it and it does help.
I used to take several baggies. The one for the lower middle cowl for instance would have a note saying 'lower middle cowl' with any notes to myself and contain just the four fasteners securing it. Each significant fairing piece would have it's own bag.
If you are careful all of the fasteners go back in the bike, no need to replace them each time. Many of mine are still original after 11 years 168,xxx miles.
I tried to be careful but it's pretty chilly in my garage so some of the plastic fasteners were brittle and broke and some were missing.I'll have to shop around for some I guess.I was hoping to find a type of kit with all the fasteners in an area of the bike, so I don't have to try and find the piece in the "busy"parts fiche.
Many thanks for the comments.
I used to have coloured plastic boxes arranged on my bench for the bits as they came off but nowadays I don't bother. I know exactly what goes where and I just put them into a magnetic tray. I still use paper towels and plastic bags for brake pads, and these get labelled left and right so that they go back on the same disc rotor. Whatever works. The article is of little consequence to those of us that are familiar with it and have our own techniques. It's really aimed at people doing it for the first couple of times.
Of course, putting them into a plastic bag assumes that whoever put the fairing on before put everything back as it was ! I've had 2 ST1300 from brand new, and neither of them were properly put together when I got round to removing the fairing. So errors during manufacture or during its pre-delivery or first service must have been the cause.
Oh, yes. Although it is less easy to get it wrong on the 1300 than it was on the 1100. Honda have used different thread sizes for the different types of bolt on each component. (eg the side panel bolts. One near the pannier is longer and has a larger shoulder, so they made it a 6mm thread. Similar on the lower cowl where shoulderless bolts on the 1100 could be used where a shoulder was required to protect the plastic.
If you use the part numbers on ebay, there are a few people who get these manufactured at a much cheaper rate. I bought 50 of the shorter headed push rivets 90657-SBO-003 for ?9.00 UK. I looked again as I was re-organising the article, and they now do the push rivets with the larger head. I can't find any cheaper versions of the pin type fairing clips though.
Occasionally I just put in an order for a few of each. I hate it when I am finishing off a job and I spot that a bolt needs replacing or a clip breaks and I have to spend ages working on an alternative solution. If I have the parts in, I just throw anything that looks dodgy and replace it. Those round head, hex socket bolts with the shoulder are very soft metal and seem to tighten themselves. As soon as the socket looks a bit worse for wear, I get rid and fit a new one.
I'll look up that part number. The devices used on the front dash (as viewed from the front - one in each corner) are too short and bobble around until they fall out. But they don't secure anything to anything at least on my bike.dduelin said:I'm not sure why Honda chose to use a longer push rivet for the maintenance panel on bike equipped with the optional wind deflectors.