linked brake removal

Some of the comments here are not quite right. On the ST1100 ABS-TCS from 1996 onwards, it is very common for the secondary master cylinder linkage on the left fork leg to seize, which leads directly to the rear brake binding. It is the clevis pin in the linkage that is most likely to seize.
It it's been seized for a long time, the secondary master cylinder won't have moved & you need to check that's not seized too; fit a repair kit which includes a new piston, seals & circlip.
 
Some of the comments here are not quite right. On the ST1100 ABS-TCS from 1996 onwards, it is very common for the secondary master cylinder linkage on the left fork leg to seize, which leads directly to the rear brake binding. It is the clevis pin in the linkage that is most likely to seize.
It it's been seized for a long time, the secondary master cylinder won't have moved & you need to check that's not seized too; fit a repair kit which includes a new piston, seals & circlip.
Very common? I've not read about that here. Must be guys with that issue are uncommonly silent about it. (I confess to harboring an image of ST's being reliable bikes when maintained routinely.)
 
I've owned one ST1100 ABS and my brother currently has one. It was one of the first jobs that I had to do on my 1100A. Brother had locked brakes and I sorted his out this year in January. New pistons and seals all round, new pads and that linkage was frozen solid. The Pin#11 would not budge, and the washer for the split pin were all seized in place. I brought it home to work on in my garage. I could not move that bow shaped bracket in relation to the pivot casting with the bearings #12 - except by clamaping it in a vice and slowly levering it back and forth.

It is hidden behind that grey shroud and tends to go unnoticed. The needle roller bearings are fine - protected by oil seals. The central pivot point, as @Bloxham said - it is the clevis pin - part #11, the washer on the rear and the split pin part #10 that rust together and lock the entire assembly solid.

It is no coincidence that Bloxam, my brother and me all ride roads in the UK.


ST1100 SMC Exploded Diagram Coloured.jpg

It had been a long time since I worked on an ST1100. I took this diagram and coloured in the parts that fit together - because it is not that easy to work out when it is all in pieces.
The pink bits fit together, the mauve bits go together. The blue and red arrows help to get things aligned too.

The attachment below is a full A4 size drawing.

Incidentally, another cause for the rear wheel lock up turned out to be the rear pedal - the lever shaft had become corroded in the hole in the alloy 'step'. So althought the pedal moved, the spring was inadeqaute to overcome the resistance of the corrosion. So that had to come out, get cleaned up, greased and put back. (I'd gone armed with new spring and circlip. They weren't needed but I replaced them anyway)
 
Back
Top Bottom