Send me your bad thermostats

Joined
May 12, 2011
Messages
18
Location
Fort Collins, CO
Bike
2005 ST1300
Ok, now I'm interested. After hacking the thermostat which came from my ST apart to determine failure root cause, I'd do it differently next time. I'd like to check for:

  • Stuck actuating rod
  • loss of diaphragm integrity
  • condition/location of the piston and seal
  • condition of the wax plug

I'd do this by first removing the heat motor from the frame and photographing the actuating rod near the entry to the housing extension. I'd then test to see if the actuating rod is free to move (my guess is no) and finally, de-cap the heat motor by chucking the body in my lathe and cutting off the rolled seals on either end, freeing the extension and diaphragm on one end and freeing the rear steel extension to check for wax leaks from the back of the plug chamber.

As mine is already in pieces, I'd be interested in having a go at a few others, anyone interested in a bit of an experiment? All I really need is the heat motor with actuating rod but if you'd be so kind as to give your old, stuck open thermostat a good rinse and mail it this way, I'd like to gather some data.

-Scot
 
I was able to break mine free after several cycles in an ultasonic cleaner and a little force. Cycled it several times in hot and cold water to ensure it was working again so it's sitting in the spare parts pile.
 
Mine is wherever the dealer sends them for warranty. Replaced at 16k, got 65k on the bike now.
 
I have mine from 2 yrs ago (I have a hard time throwing anything out!!)
PM me your address where I can send it.
 
I just replaced Jim's (fnmag) yesterday and he left it with me, so ping me your address and I'll mail it off to you!
 
Scot, if we meet up someday, I can give you mine. It wasn't sticking in service at the time I replaced it, but when I later tested it against two TurboTom [motorad] thermostats, the OEM thermostat did stick during one instance when I moved it from the hot bath to cold bath. Writeup is here.
 
Thanks to all who have responded! John, I work just East of the wind turbine test site on the N end of the old Rocky Flats ground. I've been riding every day that it's nice enough to do so, just popped down to Golden Gate State park, then up to Peak-to-Peak and N. to highway 7 then down to Lyons/Longmont then home. I'm up for an afternoon trip down to Golden almost any day, just let me know what works for you.

-Scot
 
Thanks to all who have responded! John, I work just East of the wind turbine test site on the N end of the old Rocky Flats ground. I've been riding every day that it's nice enough to do so, just popped down to Golden Gate State park, then up to Peak-to-Peak and N. to highway 7 then down to Lyons/Longmont then home. I'm up for an afternoon trip down to Golden almost any day, just let me know what works for you.

-Scot
PM'd. :)
 
Scot,
Per our PMs, my OEM thermostat is in my mailbox for your pickup.

You can read about my tests of it here. It is the one with the green ziptie on it. In service from early Sept 2004 to late March 2008, but only a paltry 11242 miles.
 
I'm going to be a little late getting mine out. I have your address and all, and as soon as I can I'll send it to you!:eek::
 
You can have mine if you still want them. It failed at about 6K PM me to give me an address to ship it.

I had a chance to turn a few cranks and got your thermostat de-capped and photographed:

https://www.st-owners.com/forums/showthread.php?102280-Bad-thermostat-photos/page2

I'm really appreciate you sending it, I'm hoping to do a few more but I'm leaning toward the root cause being leakage of the black "goo" that transfers the force from the wax pellet to the actuating rod. This is an added complication from typical automotive thermostats and maybe not so well thought out.

Thanks again,

-Scot
 
Back
Top Bottom