Reuse valve cover gasket

Joined
Oct 7, 2024
Messages
39
Age
60
Location
Idaho
Bike
St 1100
Can I reuse a valve cover gasket?
I have a leak at both ends where the plugs are.
Can I take cover off, wipe down surfaces and put sealant on ends like stated in the fsm?
Thanks
 
I always did. Had my 07 off 3-4 times, just make sure the rubber mat is not between the cover and head. I use a small but long diameter screwdriver to swipe on the back side
 
You might consider replacing the little rubber washers under the valve cover bolts. They compress over time and won't seal. Absolutely do not over tighten the valve cover bolts. They are not large and screw into the aluminum head. Some guys have stripped the threads. Since the head is angled, getting the bolts to land in the threaded holes can be difficult. No wrenching until you are sure they are screwing into the hole by hand.
 
Can I get the valve cover off without removing the upper fairing?
If I remember correctly (it has been 22 + years since I had a ST1100) just remove the maint panels on the ST1100. I am sure someone will correct me if my memory has escaped me.
 
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You might consider replacing the little rubber washers under the valve cover bolts. They compress over time and won't seal. Absolutely do not over tighten the valve cover bolts.

To add a little more info to this comment, when the "grommets" under the valve cover bolts compress with time, you won't get even a new valve cover gasket to seal well. This is because the cover bolts have a shoulder just above the threads and that shoulder bottoms out on the head as you tighten them. Once they bottom out you can't tighten them any more or you'll strip out the threads. The valve cover pressure on the gasket depends on how thick the "grommet" under the bolt head is. When they're new and thick, they compress the valve cover more, and apply more pressure to the gasket. Over time they get thinner and can no longer push the valve cover down far enough to put good pressure on the gasket.

Its also not a bad idea to put a dab of sealant on the half-moon part of the gasket to help those seal better, as you suggested.
 
Took valve cover off, cleaned, gasket groove, used rtv black on front and rear plugs.
Cleaned gasket and used minimal amount to hold gasket on cover for install.
Hopefully this stops the seepage at the front and rear plugs.

Now i wait.
 
Ran bike and got it warmed up. No leaks.
The old gasket barely had any silicone on the plugs.
Now I only have to wait 4 months to road test it!
 
20241214_121737.jpgOr you can put Orings on the base of the bolts to seal them up. Harley drain plug Orings fit perfectly.
 
Hmmm, that O-ring trick is an interesting idea. Might be a cheap one-time fix after the grommets compress. I have a feeling the grommets may only compress to a point, then no further, and if the O-ring takes up that gap, it would be cheaper and easier than buying new grommets from time to time. Will be interesting to see if there is any oil leak from that area over time, he's only run it for a few minutes so far.
 
I got the o rings on Amazon. Pn 11105.
I bought a 50 pack for 6 bucks because I got tired going down to the dealer buying them for my Road King.
Snugged them down. Did not bottom them out on the stops. Seems to be a good seal.
Eventually, I am going to 3d print some inserts with a groove for the oring to seat and get rid of the expensive original seals. 20241214_121607.jpg
 
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